We convert material reels of tissue paper to paper hand towels. The following diagram illustrates the key steps in our conversion process for our paper hand towels.

1

Material reels

We source material reels of hand towel from suppliers in China and Vietnam.

Removal of packaging materials from material reels

Material reels of hand towel are protected by plastic wrappings to prevent deterioration of materials such as getting damp and dust. The packaging materials are removed by our staff  manually.

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2

Parent Roll Unwinding

Large parent rolls of hand towel (mother rolls) are loaded onto unwind stands. The hand towel is unwound continuously and fed into the production line.

Embossing and/or perforation

Add Sunlight Paper custom emboss pattern to the hand towel for improved absorbency and aesthetics. Hand towel passes through embossing rollers that press the desired pattern onto the sheets.

Tension Control and Alignment

Ensures consistent tension and proper alignment of the tissue. Sensors and tension control systems maintain uniform feeding to prevent wrinkles or unevenness.

Lamination

Join multiple plies of tissue for increased strength and durability. Adhesives or mechanical embossing are used to bond the plies together.

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3

Folding, cutting and counting

Folds the hand towel into the M-fold configuration for easy dispensing. Folding mechanisms precisely fold the hand towel into the interlocking M-fold pattern.

Thereafter, the folded hand towel is cut into individual hand towel stacks. High-speed blades or guillotine cutters are used for precise cutting.

Quality control, and packaging

Counts the sheets and organizes them into stacks of the desired quantity. Automated counters ensure accurate stack sizes for packaging. Visual inspections, sensors, and automated systems monitor quality throughout the process. Packaging equipment wraps the stacks in plastic film, our robot arm places them in cartons, and the finished hand towel cartons are ready for palletizing.

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Production efficiency

Modernizing the production line can lead to higher production speeds and improved efficiency. We upgraded our machinery so that we can further automate processes such as faster cutting and packaging, and optimized material usage. These improvements would help reduce production time, minimize downtime and improve quality of the product.

The upgraded line can produce toilet tissues with consistent texture, strength, and softness, meeting and even exceeding the previous line of production.

Innovation meets quality

We understand that quality is paramount in the tissue industry. That’s why our facility incorporates robust quality control measures at every stage. Our dedicated team ensures that each roll is inspected for texture, strength, and hygiene, guaranteeing a consistent and safe product for your customers. With our focus on quality, you can confidently position us as a reliable and trustworthy choice.

Our upgraded production line offers unparalleled flexibility, allowing us to produce a wider range of products with various tissue types, sizes, and designs.

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Embrace the power of innovation, quality, and efficiency with our new and upgraded production facility. Contact us today to schedule a visit and witness the future of tissue manufacturing firsthand.

Crafting quality tissues for everyday comfort
From our Singapore factory to you, a quality you can trust
A tissue for every need, Sunlight for everyone